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DC 600A Rectifier

1.Rated Output: 28.5 VDC, 600A (17.1 kW) continuous duty.
2.Technology: High-efficiency, forced-air cooled switching rectifier with advanced digital control.
3.Input: Compatible with standard three-phase AC mains (380V-480V, 50/60Hz).
4.Output: Precisely regulated, low-ripple DC power for heavy-duty applications.
5.Core Application: Primary DC ground power for large military vehicles, aircraft starting systems, industrial battery charging, and high-power test benches.
6.Key Advantages: High current capacity, superior stability, rugged construction, and comprehensive system protection.
7.Brand: ACSOON – a trusted manufacturer of robust ground power solutions.
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  • Product Description
 

DC 600A Rectifier | High-Current DC Ground Power Supply for Military & Industrial Use

 

XI'AN JERRYSTAR INSTRUMENT CO., LTD introduces the high-power DC 600A Rectifier, engineered to deliver reliable, high-current DC power for the most demanding ground support and industrial applications. Designed for continuous, heavy-duty operation, this rectifier converts standard AC mains into a stable and clean 28.5VDC output, capable of supporting engine starts, battery charging for large fleets, and powering high-current test systems. The ACSOON rectifier sets the standard for durability and performance in critical power environments.

DC  600A  Rectifier
DC  600A  Rectifier
​​​​​​​DC  600A  Rectifier
 

Technical Summary

 
ParameterSpecification
Input (AC)
PhasesThree Phase + Neutral + Ground
Voltage380V, 400V, 415V, 440V, 480V (±15%)
Frequency50Hz / 60Hz
Output (DC)
Voltage28.5 VDC (Nominal, adjustable)
Current600 A (Continuous)
Ripple< 1% RMS (of rated voltage)
Regulation±1% (Line & Load)
Performance
Efficiency≥ 90% (at full load)
Power Factor≥ 0.92
General
DisplayLCD for V, A, Status, Alarms
ProtectionOVP, OCP, SCP, OTP, Input Fault
CoolingHigh-Capacity Forced Air
Operating Temp.-10°C to 45°C
EnclosureIP20 (Standard) / IP54 (Optional)
DC  600A  Rectifier
 
 

DC 600A Rectifier Main Features

  • High-current switching rectifier technology.

  • Stable 28.5VDC output, adjustable within a defined range.

  • Very low output voltage ripple.

  • Digital display for output voltage, current, and system status.

  • Comprehensive protections: Over Voltage, Over Current, Short Circuit, Over Temperature, and Input Phase Loss.

  • Forced air cooling with temperature-controlled fans.

  • Optional communication interfaces (RS485, CAN Bus) for remote monitoring and control.

  • Designed for compliance with relevant military and industrial standards.

DC  600A  Rectifier

Why Choose ACSOON DC 600A Rectifier?

 

The ACSOON DC 600A Rectifier is built for power, precision, and reliability where it matters most. Key advantages include:

  • Unmatched Current Delivery: Provides a full 600A of continuous DC current, meeting the requirements of the most power-hungry ground support and industrial equipment.

  • Exceptional Voltage Stability: Maintains precise output voltage regulation (±1%) with very low ripple, ensuring safe and effective operation of sensitive electrical systems and battery banks.

  • Rugged & Reliable Design: Constructed with industrial-grade components and a robust thermal management system for reliable operation in challenging environments.

  • Intelligent Control & Protection: Features advanced digital monitoring, comprehensive fault protection, and user-configurable parameters for optimal system integration and safety.

  • High Operational Efficiency: Engineered for high efficiency (≥90%), reducing energy costs and heat generation during continuous high-power output.

Application Areas​​​​​​​

 

The DC 600A Rectifier is essential for high-power DC requirements in various sectors:

  • Military Ground Support: Starting engines and providing power for main battle tanks, armored personnel carriers, and other heavy military vehicles.

  • Aircraft Ground Power: Serving as a high-current DC source for starting auxiliary power units (APUs) or supporting aircraft ground power carts.

  • Industrial Battery Charging: Fast charging for large fleets of electric industrial vehicles (e.g., airport tugs, mining trucks, forklifts).

  • Telecommunications Power Plants: Acting as a rectifier module in high-capacity DC power systems for major data centers or communication hubs.

  • Research & High-Power Testing: Providing stable DC power for high-current load banks, material testing (e.g., electrolysis), and prototype validation.

  • Marine & Shipyard: Shore power conversion and battery charging for marine vessels and onboard systems.

Application Areas​​​​​​​​​​​​​​

Our Services

Quality Control
01

Quality Control

Every DC 600A Rectifier is subjected to a rigorous validation process to ensure it can handle extreme loads:

  • Stress testing of all high-current components, busbars, and connectors.

  • Full-power continuous burn-in test for a minimum of 24 hours to validate thermal design and stability.

  • Dynamic load testing to verify transient response and regulation performance.

  • Complete functional testing of all digital controls, displays, and protection circuits.

  • Final safety and performance certification.

02

R&D Results

Our R&D focuses on enhancing the DC 600A Rectifier for extreme-duty applications:

  • Development of advanced control algorithms for paralleling multiple units for even higher current requirements.

  • Integration of smart grid features for input power management and load sharing.

  • Use of new semiconductor materials and topologies to push efficiency even higher and reduce size.

R&D Results
Packaging And Transportation
03

Packaging and Transportation

  • The heavy-duty rectifier is mounted in a sturdy, free-standing steel cabinet or a 19-inch rack chassis.

  • Securely packed in a custom wooden crate with reinforced corners and lifting points.

  • Shipped with complete installation manuals, wiring diagrams, and test reports.

04

After-Sales Service

  • Comprehensive 18-month warranty.

  • Priority technical support for critical applications.

  • On-site installation supervision and commissioning services available.

  • Long-term spare parts supply and repair service contracts.

After-Sales Service

Qualification Certification

CE Certification (EMC & LVD);ISO 9001:2015 Quality Management System;Designed to meet relevant portions of MIL-STD-1275 for military vehicle electrical systems.

CE Certification
ISO Certification

FAQ

Q1: What is the primary use of a 600A DC rectifier?
A: Its primary use is to provide a high-current, stable DC power source for applications like starting large engines (military vehicles, aircraft APUs), charging massive battery banks, or powering high-current industrial processes and test equipment.
Q2: Can this rectifier be used for battery charging?
A: Absolutely. Its stable, low-ripple output and adjustable voltage make it excellent for fast, controlled charging of large lead-acid or lithium-ion battery banks.
Q3: What special electrical installation is required?
A: It requires a substantial three-phase AC input connection (appropriate wire gauge and circuit breaker) and heavy-duty DC output cabling rated for 600A continuous current. Proper ventilation for cooling is also critical.
Q4: Is parallel operation possible for higher currents?
A: Yes, many of our high-current rectifiers are designed for parallel operation. Please consult our engineering team for master/slave configuration and current sharing details.
Q5: How is heat managed at full 600A load?
A: The unit employs a high-performance, forced-air cooling system with multiple temperature-controlled fans and an optimized heatsink design to efficiently dissipate heat under full continuous load.

Contact Us

​​​​​​​For technical specifications, installation guides, or customized DC 600A Rectifier solutions: acpower@acsoonpower.com, or submit your requirements using the form at the bottom of our website.​​​​​​​

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