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High Current DC Rectifier

1.Power Rating: 28.5VDC, 600A Continuous Output (17.1kW)
2.Technology: High-Frequency Switching Mode, IGBT-based Rectifier
3.Input: 3-Phase, 208V-480V, 50/60Hz Mains Supply
4.Output: Regulated 28.5VDC (20-32VDC Adjustable), Low Ripple
5.Applications: Heavy-Duty Aircraft Ground Power, Military Vehicle Support, Industrial Electroplating, Large Battery Banks
6.Core Features: High Efficiency (≥93%), MIL-STD-704 Compliance, Heavy-Duty Design, Parallel Operation Capable
7.Brand: ACSOON (Custom Voltage & Current Configurations Available).
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  • Product Description
 

High Current DC Rectifier | 600A 28VDC Power Supply for Heavy-Duty Applications

 

XI'AN JERRYSTAR INSTRUMENT CO., LTD presents the robust High Current DC Rectifier, engineered for demanding applications requiring substantial 28VDC power. This heavy-duty rectifier delivers 600A continuous output with exceptional stability and low ripple, making it ideal for large aircraft ground support, military vehicle systems, industrial electroplating, and high-capacity battery charging. Built with industrial-grade components and advanced thermal management, it ensures reliable operation in the most challenging environments.

High Current DC Rectifier
High Current DC Rectifier
High Current DC Rectifier
 

Datasheet

 
ParameterSpecification
Model SeriesACSOON ADCW Series
Model NumberADCW-28600
Input3-Phase 208V, 380V, 400V, 415V, 440V, 480V ±15%
Frequency: 50Hz / 60Hz (40‑70Hz range)
Power Factor: ≥0.9
OutputVoltage: 28.5VDC (20-32VDC adjustable)
Current: 600A Continuous
Ripple: ≤ 0.15V
Regulation (Line/Load): ≤ ±0.5% FS
Efficiency≥93%
CoolingForced Air (Heavy-Duty Fans)
DisplayVFD Digital (Output V, I, Status, Fault Codes)
CommunicationRS232 / RS485 (Modbus Protocol)
Overload Capacity125% for 10 min, 150% for 60s, 200% for 30s, 400% for 1s
ProtectionsOver Voltage, Over Current, Short Circuit, Over Temperature, Input Phase Loss, Reverse Polarity
Operating Temp.-20°C to 50°C
StandardsMIL-STD-704, GJB572A, ISO6858
High Current DC Rectifier
 
 

High Current DC Rectifier Main Features

  • Adjustable Output Voltage: 20-32VDC adjustment range accommodates various battery types and system requirements.

  • Low Ripple Output: ≤0.15V ripple ensures clean power for sensitive avionics and test equipment.

  • Parallel Operation: Multiple units can be paralleled for higher current capacity with automatic load sharing.

  • Comprehensive Protection: Over-voltage, over-current, short-circuit, over-temperature, and reverse polarity protection.

High Current DC Rectifier

Why Choose ACSOON High Current DC Rectifier?

  • High Output Capacity: Delivers 600A continuous current, meeting the demands of large aircraft, military vehicles, and industrial processes.

  • Superior Power Quality: Ultra-low ripple (<0.15V) and tight regulation (±0.5%) protect sensitive avionics and electronics.

  • Heavy-Duty Construction: Industrial-grade IGBTs, oversized transformers, and robust cooling for 24/7 operation.

  • Flexible Configuration: Parallel operation capability allows scaling to 1200A or higher for extreme power requirements.

High Current DC Rectifier Application Areas

 

  • Large Aircraft Ground Power: Supporting military transport aircraft (C-130, C-17) and wide-body commercial jets requiring 600A+ DC power.

  • Military Vehicle Maintenance: Powering 28V systems on armored vehicles, tanks, and tactical trucks during depot-level servicing.

  • Industrial Electroplating: High-current DC source for large-scale electroplating, anodizing, and metal finishing operations.

  • High-Capacity Battery Charging: Rapid charging of large battery banks for backup power systems and electric fleets.

Application Areas

Our Services

Quality Control
01

Quality Control

  • Heavy-Duty Component Testing: IGBT modules, diodes, and transformers tested at elevated temperatures and full current.

  • Extended Burn-In: 48-hour continuous operation at 600A to verify thermal stability and reliability.

  • Parallel Operation Validation: Multiple units tested together to verify load sharing and synchronization.

  • Final Safety Audit: Comprehensive check of all protections, including reverse polarity and over-temperature shutdown.

02

R&D Results

  • High-Current Thermal Management: Developed optimized heatsink and fan configuration for reliable 600A output.

  • Advanced Current Sharing: Engineered precise load-sharing algorithm for parallel operation without master-slave configuration.

  • Robust Input Protection: Designed high-surge input stage to withstand generator transients and grid fluctuations.

  • Service-Friendly Layout: Modular design allows quick access to critical components for field maintenance.

R&D Results
​​​​​​​Packaging And Transportation
03

​​​​​​​Packaging and Transportation

  • Heavy-Duty Industrial Crating: Unit secured in reinforced wooden crate with steel strapping and shock mounts.

  • Weatherproof Protection: Moisture barrier and desiccant for safe sea freight and outdoor storage.

  • Complete Documentation: User manual, test reports, wiring diagrams, and parallel operation guide included.

  • Global Logistics: Coordinated shipping with customs clearance and site delivery.

04

After‑Sales Service

We offer an 18-month warranty, 24/7 technical support, on-site commissioning assistance, and guaranteed spare parts availability.

After‑Sales Service

 Qualification Certification

ISO 9001:2015 Certified manufacturing quality system;CE Marked for European market compliance;MIL-STD-704 Compliance for aircraft power quality;​​​​​​​Factory Test Report provided with detailed performance data.

CE Certification
ISO Certification
 

FAQ

Q1: What types of aircraft require 600A DC ground power?
A: Large military transport aircraft (C-130 Hercules, C-17 Globemaster), some wide-body commercial jets during maintenance, and helicopters with high-current starting requirements.
Q2: Can multiple units be paralleled for higher current?
A: Yes, up to four units can be paralleled to achieve 2400A or more, with automatic load sharing and coordinated control.
Q3: What is the advantage of this over a transformer-rectifier design?
A: This switching-mode rectifier is significantly smaller, lighter, and more efficient (≥93% vs. 70-80%), reducing operating costs and footprint.
Q4: Does it include reverse polarity protection?
A: Yes, built-in reverse polarity protection prevents damage if output cables are incorrectly connected to the aircraft or load.
Q5: Is it suitable for outdoor installation?
A: The IP54-rated enclosure provides protection against dust and water spray, suitable for covered outdoor installation with proper shelter.

 

Contact US

​​​​​​​For technical specifications or global solutions for the High Current DC Rectifieracpower@acsoonpower.com, or submit your requirements using the form at the bottom of our website.

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