DC 28VDC 1000A Rectifier
1.Power Rating: 28.5VDC, 1000A Continuous Output (28.5kW)
2.Technology: High-Frequency Switching Mode, IGBT-based Static Rectifier
3.Input: 3-Phase, 208V-480V, 50/60Hz Mains Supply
4.Output: Regulated 28.5VDC (20-32VDC adjustable), Low Ripple
5.Key Applications: Aircraft Ground Power (28VDC systems), Military Support Vehicles, Battery Charging Racks
6.Core Features: High Efficiency (≥93%), MIL-STD-704 & GJB Compliant, Robust Industrial Design
7.Brand: ACSOON (OEM & Trailer-Mount Configurations Available).
2.Technology: High-Frequency Switching Mode, IGBT-based Static Rectifier
3.Input: 3-Phase, 208V-480V, 50/60Hz Mains Supply
4.Output: Regulated 28.5VDC (20-32VDC adjustable), Low Ripple
5.Key Applications: Aircraft Ground Power (28VDC systems), Military Support Vehicles, Battery Charging Racks
6.Core Features: High Efficiency (≥93%), MIL-STD-704 & GJB Compliant, Robust Industrial Design
7.Brand: ACSOON (OEM & Trailer-Mount Configurations Available).
- Product Description
DC 28VDC 1000A Rectifier | High-Current Aircraft Ground Power Supply
XI'AN JERRYSTAR INSTRUMENT CO., LTD presents the high-power DC 28VDC 1000A Rectifier, engineered to meet the demanding DC power requirements of modern military and commercial aircraft. This solid-state rectifier efficiently converts 3-phase AC mains power into a stable, low-ripple 28.5VDC supply, providing reliable ground power for engine starts, avionics, and subsystem checks. Built to rigorous aerospace standards, it is an essential component for hangar maintenance and mobile ground support units.
Datasheet
| Parameter | Specification |
|---|---|
| Model Series | ACSOON ADCW Series |
| Input | Voltage: 3-Phase 208V, 380V, 400V, 415V, 440V, 480V ±15% Frequency: 50Hz / 60Hz (40‑70Hz range) Power Factor: ≥0.9 |
| Output | Voltage: 28.5VDC (20-32VDC adjustable) Current: 1000A Continuous Ripple: ≤ 0.15V Regulation (Line/Load): ≤ ±0.5% FS |
| Efficiency | ≥93% |
| Cooling | Forced Air (Temperature-controlled fans) |
| Display | VFD Digital (Output V, I, Status, Fault Codes) |
| Communication | RS232 / RS485 (Modbus Protocol) |
| Overload Capacity | 125% for 10 min, 150% for 60s, 200% for 30s |
| Protections | Over Voltage, Over Current, Short Circuit, Over Temperature, Input Phase Loss |
| Operating Temp. | -20°C to 50°C |
| Standards | MIL-STD-704, GJB572A, GJB181A, ISO6858 |
DC 28VDC 1000A Rectifier Main Features
- Wide AC Input Range: Accepts 3-phase voltages from 208V to 480V, compatible with global industrial and airport power grids.
- Precise Output Control: Output voltage adjustable from 20V to 32VDC via front panel or remote interface.
- Advanced Communication & Monitoring: Equipped with VFD display, RS232/RS485 (Modbus) for integration into monitoring systems.
- Comprehensive Protection: Includes over-current, overload, short-circuit, over-temperature, and input phase-loss protection.
Why Choose ACSOON DC 28VDC 1000A Rectifier?
- High-Current Capability: Delivers a full 1000A continuous output, essential for powering large aircraft DC buses and high-demand systems.
- Superior Power Quality: Features extremely low output ripple (≤0.15V) and tight voltage regulation (±0.5%), protecting sensitive avionics.
- Military-Grade Durability: Designed and tested to comply with MIL-STD-704 and GJB standards for harsh operational environments.
- High Efficiency & Reliability: ≥93% efficiency reduces energy costs and thermal stress, backed by robust component selection for 24/7 duty.
DC 28VDC 1000A Rectifier Application Areas
- Military Aircraft Support: Primary DC power source for fighter jets, transport aircraft, and helicopters during ground operations.
- Commercial Aircraft Hangars: Powers 28VDC systems for lighting, controls, and pre-flight testing on compatible aircraft.
- Mobile GPU (Ground Power Unit) Carts: Integrated into towable or truck-mounted units for flexible airfield power delivery.
- Battery Maintenance & Charging: Serves as a high-current charger for large battery banks used in ground support equipment.
Our Services
01
Quality Control
- Component Stress Testing: Key components like IGBTs, transformers, and filter capacitors are subjected to elevated voltage and current stress tests.
- Full-Power Thermal Cycling: Unit undergoes multiple cycles at 100% rated load to validate thermal design and long-term solder joint integrity.
- EMI/EMC Pre-Compliance Check: Conducted to ensure the rectifier meets relevant electromagnetic compatibility standards for airport environments.
- Final Functional & Safety Audit: Every protection feature is manually verified, and output performance is calibrated against a precision reference.
02
R&D Results
- Optimized Topology: Developed a high-frequency, transformer-isolated topology that achieves both high power density and excellent efficiency.
- Advanced Current Sharing: For parallelable models, implemented a precise digital current-sharing algorithm for equal load distribution among units.
- Enhanced Transient Response: Engineered control circuitry to provide excellent dynamic response to sudden load changes, typical of aircraft system activation.
- Ruggedized Mechanical Design: Focused on vibration resistance and corrosion protection for reliable use in mobile and coastal environments.
03
Packaging and Transportation
- Robust Industrial Packaging: The rectifier is mounted on a shock-absorbent base within a heavy-duty, waterproof wooden crate.
- Critical Component Securing: Internal boards and connectors are additionally secured with braces to prevent damage from transit vibrations.
- Complete Documentation Pack: Includes user manual, electrical diagrams, communication protocol guide, test report, and packing list.
- Global Logistics Handling: We provide various shipping terms (FOB, CIF, DDP) and handle all export documentation and customs clearance procedures.
04
After‑Sales Service
We offer a 24-month warranty, access to detailed technical documentation and firmware, 24/7 technical support for critical issues, and a global network for spare parts supply and field service.
Qualification Certification
Compliance Certification: Designed to meet the stringent requirements of MIL-STD-704 for aircraft electrical power characteristics.;Quality System: Manufactured in an ISO 9001:2015 certified facility, ensuring process consistency;Test Verification: Each unit ships with a full Factory Test Report documenting all key performance parameters and safety checks.
FAQ |
|---|
| Q1: What is the primary use of a 28VDC 1000A rectifier in aviation? |
| A: It serves as a Ground Power Unit (GPU) to supply 28-volt DC power to an aircraft's electrical system while on the ground, allowing for engine starts, systems testing, and maintenance without draining the aircraft's batteries or running its APU. |
| Q2: How does this rectifier ensure safety for the connected aircraft? |
| A: It incorporates multiple layers of protection (over-voltage, over-current, reverse polarity protection via external contactor) and is built to military standards that define safe voltage and ripple limits for aircraft equipment. |
| Q3: Can the output voltage be adjusted for different applications, like battery charging? |
| A: Yes. The output is fully adjustable from 20V to 32VDC, making it suitable for charging 24V battery banks (requiring ~28V) or for other industrial DC applications. |
| Q4: Is this a standalone unit or can it be integrated into a larger system? |
| A: It can be used as a standalone cabinet, integrated into a custom GPU cart or trailer, or even paralleled with other units for higher current requirements. Communication ports allow for remote control and monitoring. |
| Q5: What are the installation requirements? |
| A: It requires a stable 3-phase AC power source matching its input voltage range, proper grounding, adequate space for ventilation, and connection by a qualified electrician following the provided manual and local codes. |
Contact Us
For technical specifications or global solutions for the DC 28VDC 1000A Rectifier: acpower@acsoonpower.com, or submit your requirements using the form at the bottom of our website.
